# Hybrid Electrical-Mechanical Pump for Vacuum Suspension of Prosthetic Sockets

> **NIH VA I01** · JESSE BROWN VA MEDICAL CENTER · 2021 · —

## Abstract

Prosthetic sockets are secured to the residual limb by a variety of suspension techniques, including
mechanical (straps, pin locking liners) and suction (sealing sleeves, one-way valves, vacuum pumps) systems.
Evidence strongly suggests the benefit of vacuum-assisted suspension (VAS) over other suspension
techniques, including: reducing residual limb volume fluctuations that compromise socket fit, improving gait
symmetry, reducing relative motion between the residual limb and socket, facilitating healing of residual limb
wounds, and application to prosthesis users with short residual limbs. Commercial pump designs are either
mechanical or electrical, each having unique advantages and disadvantages. The Hybrid Integrated Pump
Project Initiative (HIPPI) began in 2010 as part of a Department of Defense funded project and resulted in the
design of pump technology that incorporates electrical and mechanical systems to achieve VAS irrespective of
the state of the user while maximizing battery life and minimizing noise. The HIPPI technology underwent
preliminary evaluation demonstrating feasibility but highlighting the need for additional enhancements. The
purpose of this project is to further design and evaluate the HIPPI system and enhance commercial-viability to
attract industry partners with whom to generate a market-ready device through future collaborative efforts. This
device would have considerable value for the Veterans Health Administration by offering technology that would
apply to active patients who desire rapid generation of VAS with minimal battery recharging, and older patients
who rely on sustained VAS without the need to continuously load their prosthesis.
While our design has attracted interest from multiple prosthetics manufacturers, design improvements must be
made to enhance commercial-viability and ensure efficacy of use in persons with amputation. These needs will
be addressed through the development activities of this work including stage-gate design processes, bench
and human subject testing, and input from stakeholders. We plan to refine the hybrid electrical-mechanical
vacuum pump design by: 1) optimizing the mechanical pump system to ensure generation of a maximum level
of vacuum comparable to existing vacuum pumps, and 2) seamlessly integrating a microprocessor-controlled
electrical pump system to monitor vacuum level and reengage the system when pressure falls below a set
minimum. During the design process, industrial design and user-centered market research will be conducted
through stakeholder focus groups and consultation with an industrial designer and our industry partner to
enhance commercial viability. Each iterative prototype of the HIPPI system will undergo bench and human
subject testing. The electrical system will be bench tested to quantify the time and rate by which the system
achieves the minimum-required vacuum level in a sealed volume, and verify that the microprocessor
recognizes when the level falls below...

## Key facts

- **NIH application ID:** 10088337
- **Project number:** 5I01RX003090-02
- **Recipient organization:** JESSE BROWN VA MEDICAL CENTER
- **Principal Investigator:** Matthew J. Major
- **Activity code:** I01 (R01, R21, SBIR, etc.)
- **Funding institute:** VA
- **Fiscal year:** 2021
- **Award amount:** —
- **Award type:** 5
- **Project period:** 2020-04-01 → 2023-03-31

## Primary source

NIH RePORTER: https://reporter.nih.gov/project-details/10088337

## Citation

> US National Institutes of Health, RePORTER application 10088337, Hybrid Electrical-Mechanical Pump for Vacuum Suspension of Prosthetic Sockets (5I01RX003090-02). Retrieved via AI Analytics 2026-05-22 from https://api.ai-analytics.org/grant/nih/10088337. Licensed CC0.

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