CAREER: Synergistic Co-Design of Hardware and Control Systems for Over-Actuated Motion Stages in High-Throughput Chip Manufacturing

NSF Award Search · 01002526DB NSF RESEARCH & RELATED ACTIVIT · $607,412 · view on nsf.gov ↗

Abstract

This Faculty Early Career Development Program (CAREER) grant will fund research that strives to address an acceleration-bandwidth trade-off in precision motion systems to enable future integrated circuit manufacturing equipment with enhanced throughput, thereby promoting the progress of science, and advancing the national prosperity and welfare. In today’s chip manufacturing equipment where precision motion stations exist, there exists a fundamental trade-off between control bandwidth and achievable acceleration due to structural material stiffness-to-weight ratio limits. This trade-off severely limits the throughput of photolithography machines and wafer inspection systems for integrated circuit manufacturing, which directly depend on acceleration and control performance during wafer and photomask positioning stages. This research project attempts to solve this challenge by developing a new mechatronic hardware and control co-design paradigm that overcomes the acceleration-bandwidth trade-off and enables motion systems with substantially improved acceleration without sacrificing control performance, which has the potential to improve productivity in chip manufacturing and thus benefit society at large. Other applications that could benefit from this research include, but are not limited to, laser-based machining and the manufacture of high-power-density electric machines and aerospace structures. Tightly integrated with the research activities, this CAREER project’s educatio

Key facts

NSF award ID
2440781
Awardee
University of Wisconsin-Madison (WI)
SAM.gov UEI
LCLSJAGTNZQ7
PI
Lei Zhou
Primary program
01002526DB NSF RESEARCH & RELATED ACTIVIT
All programs
CONTROL SYSTEMS, Dynamical systems, CAREER-Faculty Erly Career Dev, Manufacturing, WOMEN, MINORITY, DISABLED, NEC
Estimated total
$607,412
Funds obligated
$607,412
Transaction type
Standard Grant
Period
07/01/2025 → 06/30/2030