I-Corps: Translation Potential of Fabrication of Carbon Fibers from Carbon Dioxide (CO2)

NSF Award Search · 01002526DB NSF RESEARCH & RELATED ACTIVIT · $50,000 · view on nsf.gov ↗

Abstract

This I-Corps project focuses on the development of carbon fiber derived from waste gas carbon dioxide (CO2). Carbon fiber is widely used in industries including aerospace, automotive, and energy generation due to its high strength-to-weight ratio, which boosts both fuel efficiency and performance. Advances in additive manufacturing have enabled the use of carbon dioxide as the feedstock for carbon fiber production, eliminating the need for the expensive polymer precursor used by industry incumbents. This new production method significantly reduces the production temperature from ~1000°C (polyacrylonitrile-derived carbon fibers) to ~750°C (carbon dioxide-derived carbon fiber), allowing for a significant reduction in the production cost of carbon fiber. The new product is nearing the performance specs of popular chopped carbon fiber offerings, while significantly reducing production costs. In addition to being both cost competitive and carbon negative, this new method of producing carbon fiber through the utilization of advances in additive manufacturing has the potential to significantly increase the U.S. domestic production of carbon fiber, adding supply chain security. This I-Corps project utilizes experiential learning coupled with a first-hand investigation of the industry ecosystem to assess the translation potential of the technology. This solution is based on the development of a novel process that converts carbon dioxide (CO₂) into high-performance carbon fiber usi

Key facts

NSF award ID
2527554
Awardee
University of Colorado at Boulder (CO)
SAM.gov UEI
SPVKK1RC2MZ3
PI
Francisco Lopez Jimenez
Primary program
01002526DB NSF RESEARCH & RELATED ACTIVIT
All programs
Materials Engineering
Estimated total
$50,000
Funds obligated
$50,000
Transaction type
Standard Grant
Period
06/15/2025 → 05/31/2027