I-Corps: Translation Potential of Compostable Core-Shell Impact Modifiers

NSF Award Search · 01002526DB NSF RESEARCH & RELATED ACTIVIT · $50,000 · view on nsf.gov ↗

Abstract

This I-Corps project is based on the development of key additives that are compostable and turn brittle, plant-based plastics into durable materials suitable for everyday products. Currently, unmodified bioplastics like polylactic acid (PLA) break on impact, limiting use despite global demand for sustainable packaging. Each year, more than one million tons of PLA are produced, however, to improve impact strength, it must be blended with petroleum-derived additives, which negates compostability. This technology addresses the challenge by raising PLA’s impact strength by an order of magnitude while maintaining industrial compostable certification. Also, the additive may be supplied as pellets, allowing compounders, film converters, and molders to create tough, monolayer parts without changing equipment. The technology uses glycerol, which is a low-cost by-product of U.S. biodiesel, as its sole feedstock, so it may potentially displace non-degradable modifiers, streamline manufacturing, and enable new markets for bioplastics. This I-Corps project utilizes experiential learning coupled with a first-hand investigation of the industry ecosystem to assess the translation potential of compostable core-shell particles (CCSPs) as biodegradable impact modifiers for polymer composites. The technology focuses on scalable monomer synthesis, polymerization, and integration of CCSPs into high-dosage master batches, ensuring compatibility with existing processing techniques like extrusion

Key facts

NSF award ID
2534242
Awardee
Iowa State University (IA)
SAM.gov UEI
DQDBM7FGJPC5
PI
Eric W Cochran
Primary program
01002526DB NSF RESEARCH & RELATED ACTIVIT
All programs
Materials Engineering, EXP PROG TO STIM COMP RES
Estimated total
$50,000
Funds obligated
$50,000
Transaction type
Standard Grant
Period
09/15/2025 → 08/31/2026