← NHTSA complaints

2003 YAMAHA YAMAHA — SERVICE BRAKES, AIR

fire · 421236 · 2003-07-29

Vehicle

Make
YAMAHA
Model
YAMAHA
Year
2003
Manufacturer
Yamaha Motor Corporation, USA
Component
SERVICE BRAKES, AIR
Miles at failure
631

Severity

Deaths
0
Injured
0
Fire
Yes
Crash
No
Police report
No
Medical attention
No
Vehicle towed
No

Narrative

MY NEW 2003 YAMAHA ROAD STAR WARRIOR MOTORCYCLE EXERIENCED A CATASTROPHIC BRAKE SYSTEM FAILURE ON 7/23/03. THE MOTORCYCLE HAD APPROXIMATELY 630 MILES ON IT AT THE TIME OF THE FAILURE (CURRENT ODOMETER IS 632), AND WAS PURCHASED NEW FROM MOTOPRIMO MOTORSPORTS, MINNEAPOLIS AT THE BEGINNING OF MAY.*AK THE MOTORCYCLE EXPERIENCED DAMAGE TO THE RIGHT (REAR BRAKE) FOOTREST ASSEMBLY, AND WAS REPLACED WITH A STOCK PART. THE BRAKE ASSEMBLY CAUSED MINUTE FRICTION TO BE APPLIED TO THE REAR BRAKE ROTOR, SUPERHEATING IT. THE BREAK LINE EXPLODED, SPRAYING BRAKE FLUID ONTO THE WHITE-HOT ROTOR. THIS IGNITED THE BRAKE FLUID, CAUSING A SIZEABLE FIRE. THERE WAS NO RIDER ON THE BIKE AT THE TIME, BUT IF THIS HAD HAPPENED WHILE RIDING, THIS PROBLEM WOULD HAVE CAUSED A COMPLETE FAILURE OF THE REAR BRAKING SYSTEM, POTENTIALLY RESULTING IN AN ACCIDENT.

Source

Authoritative
NHTSA ODI Flat-File Downloads
ODI Number
10030322
Machine
JSON-LD · Markdown