# 1994 BUICK REGAL — ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
> NHTSA complaint `524250` · 2005-03-02 · General Motors, LLC
## Severity
- **Deaths:** 0
- **Injured:** 0
- **Fire:** Yes
- **Crash:** No
- **Police report:** Yes
- **Medical attention:** No
- **Vehicle towed:** No
## Vehicle
- **Make:** BUICK
- **Model:** REGAL
- **Year:** 1994
- **Manufacturer:** General Motors, LLC
- **Component:** ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
- **Miles at failure:** 117,245
## Narrative
CAR RUNNING POORLY, THEN STRANGE SOUNDS OF AIR SWISHING AND CAR WON'T STAY RUNNING, SMOKE COMING FROM FLOOR, FIRE UNDER CAR. WON'T RUN. FUEL INJECTION FUEL RAIL CORRODED, INJECTORS PLUGGED, ONE WIDE OPEN. TOO MUCH FUEL IN CATALYTIC CONVERTER, GOT RED HOT, MELTED INTERNALLY AND PLUGGED EXHAUST FLOW, WHICH BYPASSED FRONT PIPE GASKET AT MANIFOLD, ALSO FORCING EXHAUST PAST EGR VALVE. HAD TO REPLACE FUEL RAIL, FUEL INJECTORS, CATALYTIC CONVERTER, CLEAN AND NEW GASKET ON EGR, MANY PLASTIC PARTS MELTED.SMOKE DAMAGE TO INSIDE OF CAR.*AK
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*Source: [NHTSA ODI](https://www-odi.nhtsa.dot.gov/downloads/) · AI Analytics · CC0 1.0*