WELD FAILURE ON THE FORK STOPS ON A 2009 INDIAN MOTORCYCLE. CAUSED THE MOTORCYCLE TO LOSE CONTROL ON NUMEROUS OCCASIONS AND RESULTED IN A RIDER LOSING CONTROL AND CRASHING THE MOTORCYCLE. THE WELD ON THE FORK DOWN TUBE THAT PREVENTS THE HANDLE BARS FROM TURNING TOO FAR BROKE OFF AND CAUSED A RIDER TO CRASH. UPON INSPECTION OF THE WELD AFTER THE CRASH IT IS CLEARLY VISIBLE THAT THE WELD IS NOT SUFFICIENT TO HOLD THE FORK STOP IN PLACE. REVIEW OF THE CALL OUT SHEETS FOR THE ASSEMBLY OF THE BIKES CALLS FOR A 1/4 INCH WELD ALL THE WAY AROUND THE FORK STOP LUG. THIS LUG HAS A 1/16TH TACK WELD ON 3 SIDES. IT APPEARS TO BE A TACK WELD THAT WAS PUT ON TO HOLD THE LUG IN PLACE PRIOR TO FINAL WELD. THE PROBLEM ENCOUNTERED IS THAT WHEN THE WELD BREAKS IT ALLOWS THE BARS TO BE TURNED TOO FAR RESULTING IN AN ABILITY TO OVERSTEER THE MOTORCYCLE. I HAD THIS OVER STEER HAPPEN TO ME ON 3 OCCASIONS AND COULDN'T FIGURE OUT WHAT HAD HAPPENED. THE OWNER OF THE BIKE WAS NOT SO LUCKY. IT CAUSED HIM TO CRASH IN A LOW SPEED TURN. I KNOW OF 1 OTHER INCIDENT WHERE A RIDER WENT DOWN IN A LOW SPEED TURN WHILE ON A DEMO RIDE IN THE NORTH EAST AREA OF THE UNITED STATES. I CAN PROVIDE PICTURES OF THE LUG AND WELDS AND I CAN PROVIDE CALL OUT SHEETS FOR THE WELD FROM AN EARLIER VERSION OF THE FRAME THAT WAS ASSEMBLED IN GILROY, CALIFORNIA. PLEASE FEEL FREE TO CONTACT ME WITH ANY QUESTIONS. THIS ISSUE REALLY CONCERNS ME AS THERE IS NO WAY TO TELL WHEN THE LUG MIGHT BREAK. IN THE WRONG CIRC