← NHTSA complaints

2002 WORKHORSE W22 — SERVICE BRAKES, HYDRAULIC

crash · 738405 · 2009-10-05

Vehicle

Make
WORKHORSE
Model
W22
Year
2002
Manufacturer
WORKHORSE CUSTOM CHASSIS
Component
SERVICE BRAKES, HYDRAULIC
Miles at failure
35,000
Speed
50 mph

Severity

Deaths
0
Injured
0
Fire
No
Crash
Yes
Police report
No
Medical attention
No
Vehicle towed
No

Narrative

INCIDENT IN ENGLAND: SOFT PEDAL & LOSS OF BRAKING, ON IMPORTED AMERICAN MOTORHOME (RV). THERE ARE THOUSANDS OF IMPORTED RVS HERE. MY VEHICLE IS A 2002 'TRAIL LITE 262' BY R-VISION ON A WORKHORSE CHASSIS. IT IS USED REGULARLY & HAS 35,000 MILES. A RECENT SERVICE NOTED THE BRAKE CALIPERS WERE FREE TO MOVE, BUT SUITABLE LUBRICANT WAS APPLIED AS A PRECAUTION. TWO WEEKS AGO, APPROACHING A SHARP DOUBLE BEND AT 40 TO 50 MPH, THE BRAKE PEDAL WENT TO THE FLOOR WITH NO RETARDING ACTION. I COULD NOT TAKE THE CURVE AT THAT SPEED, AND QUICKLY PUT THE AUTO GEARBOX INTO LOW, AND STEERED OFF THE ROAD ONTO THE GRASS, THEN A FARM ENTRANCE. I WAS LUCKY - ELSEWHERE THAT ROAD HAS A DRAINAGE DITCH ALONGSIDE. IT COULD HAVE BEEN SERIOUS. AFTER STOPPING I REALIZED THERE WAS A VERY STRONG BURNING SMELL FROM BOTH REAR BRAKES. I CRAWLED ALONG FOR HALF A MILE AND PARKED UP. NEXT MORNING THE PEDAL FEEL HAD RETURNED; IT WAS OBVIOUS THAT OVERHEATING HAD BOILED THE FLUID CAUSING PRESSURE LOSS. I PHONED THE SPECIALIST RV GARAGE WHICH SERVICES IT. THEY TOLD ME IN RECENT WEEKS THEY HAD 4 VEHICLES WITH THE SAME FAULT, AND REPLACED BRAKE CALIPERS IN WHICH THE PISTONS WERE SEIZING OR HANGING. ALL WERE ON THE WORKHORSE CHASSIS, AROUND 2002 -3 WITH SIMILAR USAGE AND MILEAGE. I AM CONVINCED THIS IS A SERIOUS MANUFACTURING DEFECT AFFECTING RVS IN THE UK. I NOTE ON YOUR WEBSITE WORKHORSE HAVE ACCEPTED THIS FAULT, STATING THAT IT AFFECTS THE W22 CHASSIS ETC. THE SERVICE MECHANIC HERE ASSURES ME

Source

Authoritative
NHTSA ODI Flat-File Downloads
ODI Number
10286359
Machine
JSON-LD · Markdown