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NHTSA Preliminary Evaluation PE04055

Preliminary Evaluation · REAR WHEEL LOCKUP · Opened 2004-08-03 · Closed 2004-11-12

Investigation

Action number
PE04055
Type
Preliminary Evaluation
Open date
2004-08-03
Close date
2004-11-12
Manufacturer
Suzuki Motor USA, LLC
Affected makes
SUZUKI
Affected components
ENGINE AND ENGINE COOLING
Affected model years
1994, 1995, 1996, 1997, 1998, 1999
Affected (make, year) variants
6

Summary

A BUSINESS SPECIALIZING IN SERVICING DR350'S ALLEGED THAT THE COUNTER-BALANCER GEAR-INDEXING PIN IS NOT PROPERLY RETAINED AND MAY BECOME DISPLACED.THE DISPLACED PIN THEN CAUSES CATASTROPHIC ENGINE FAILURE WITH POSSIBLE REAR-WHEEL LOCKUP.AFTER OPENING THIS PE, ODI GATHERED INFORMATION FROM AMERICAN SUZUKI MOTOR CORPORATION, SUZUKI DEALERS, INDEPENDENT MOTORCYCLE REPAIR SHOPS, AND SUBJECT MOTORCYCLE OWNERS.WE FOCUSED ON THE DUAL-PURPOSE VARIANTS OF THE DR350 MODEL LINEUP AS THESE ARE THE ONLY STREET-LEGAL VERSIONS THAT, CONSEQUENTLY, ARE WITHIN OUR JURISDICTION.THE LONE CRASH, OCCURING IN 1997, INVOLVED A MY 1997 DR350SE DUAL-PURPOSE MOTORCYCLE, WITH ONE MINOR INJURY.THE CRASH ALLEGEDLY OCCURRED WHEN THE ENGINE'S COUNTER-BALANCER BECAME MIS-TIMED AND COLLIDED WITH THE ENGINE'S CONNECTING ROD, RESULTING IN REAR WHEEL LOCK-UP.HOWEVER, BASED ON THE FACT THAT THERE ARE 3 FAILURES ON VEHICLES THAT ARE 5 TO 10 YEARS OLD, NO DEFECT TREND HAS BEEN IDENTIFIED AT THIS TIME.FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Source

Authoritative
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