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1999 FORD WINDSTAR — SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER

fire · 629270 · 2007-07-03

Vehicle

Make
FORD
Model
WINDSTAR
Year
1999
Manufacturer
Ford Motor Company
Component
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER
Miles at failure
83,000

Severity

Deaths
0
Injured
0
Fire
Yes
Crash
No
Police report
No
Medical attention
No
Vehicle towed
No

Narrative

ON JULY 1, 2007 DURING THE OPERATION OF MY 1999 FORD WINDSTAR, SMOKE STARTED COMING FROM UNDER THE HOOD OF THE VEHICLE. THE VEHICLE WAS STOPPED AND SHUTDOWN AT WHICH TIME THE SMOKE STOPPED. THE ENGINE COMPARTMENT WAS INSPECTED BY MYSELF AT THAT TIME AND I FOUND NOTHING THAT APPEARED ABNORMAL. RESTARTED THE VEHICLE AND THE SMOKE DID NOT REAPPEAR BUT THE ODOMETER READINGS WENT TO DASHES, SPEEDOMETER WAS INOPERATIVE, THE ABS LIGHT WAS ON, AND THE AIR CONDITIONER WAS INOPERATIVE. DROVE THE VEHICLE HOME AND PERFORMED A MORE DETAILED INSPECTION OF IT. THIS INSPECTION REVEALED A BLOWN FUSE, AS #10 OF THE INTERIOR FUSE BLOCK. THIS FUSE WAS REPLACED AND THE VEHICLES IGNITION SWITCH WAS TURNED ON, AGAIN SMOKE CAME OUT FROM THE ENGINE COMPARTMENT OF THE VEHICLE AND I DETERMINED AT THAT TIME IT WAS CAUSED BY THE CRUISE CONTROL DEACTIVATION SWITCH CONNECTOR. THE IGNITION SWITCH WAS TURNED OFF IMMEDIATELY AND THE CONNECTOR WAS DISCONNECTED FROM THE DEACTIVATION SWITCH LOCATED ON THE BRAKE MASTER CYLINDER. I FOUND THE CONNECTOR BOTH INTERNALLY AND EXTERNALLY WET WITH BRAKE FLUID. THE CONNECTOR SHOWED SIGNS OF OVERHEATING AS IT WAS PARTIALLY MELTED ON THE INSIDE. CLEANED ALL THE BRAKE FLUID FROM THE DEACTIVATION SWITCH CONNECTOR AND THE DEACTIVATION SWITCH ITSELF. I LEFT THE CONNECTOR DISCONNECTED FROM THE SWITCH AND TURNED ON THE IGNITION SWITCH. THIS RESULTED IN NO SMOKE FROM THE ENGINE COMPARTMENT. THE CONNECTOR WAS LEFT DISCONNECTED FROM THE SWITCH BUT THE VEHICLE WILL NOT BE USED UN

Source

Authoritative
NHTSA ODI Flat-File Downloads
ODI Number
10195248
Machine
JSON-LD · Markdown