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2001 FORD F-150 — ENGINE AND ENGINE COOLING:ENGINE

fire · 802059 · 2010-07-26

Vehicle

Make
FORD
Model
F-150
Year
2001
Manufacturer
Ford Motor Company
Component
ENGINE AND ENGINE COOLING:ENGINE
Miles at failure
116,000
Speed
60 mph

Severity

Deaths
0
Injured
0
Fire
Yes
Crash
No
Police report
No
Medical attention
No
Vehicle towed
No

Narrative

WHILE DRIVING ON THE FREEWAY, I HEARD A LOUD POP FROM THE ENGINE COMPARTMENT FOLLOWED BY THE ENGINE RUNNING ROUGHLY AND ACCOMPANIED BY POPPING SOUNDS. WITHIN 10 SECONDS, THE SMELL OF GASOLINE WAS NOTICED. I PULLED OFF AT THE NEXT EXIT, APPROXIMATELY 30 SECONDS LATER, AND CAME TO A STOP. AS I CAME TO A STOP, FLAMES ERUPTED FROM THE HOOD AND THE ENTIRE ENGINE COMPARTMENT WAS ENGULFED IN FLAMES. A FIRE TRUCK ARRIVED WITHIN A FEW MINUTES AND EXTINGUISHED THE FIRE, BUT NOT BEFORE THE FIRE HAD BURNED THROUGH THE FIREWALL INTO THE PASSENGER COMPARTMENT. THE VEHICLE WAS A TOTAL LOSS. UPON FURTHER INSPECTION, IT WAS DISCOVERED THAT THE #8 CYLINDER SPARK PLUG HAD EJECTED FROM THE CYLINDER (THE INITIAL POP SOUND) WITH SUCH FORCE THAT IT RUPTURED THE RUBBER FUEL LINE IMMEDIATELY ABOVE IT AND AFT OF THE STAINLESS FUEL INJECTOR BAR. WITH FUEL SPRAYING FROM THE HOSE, IT WAS THEN IGNITED BY THE COIL WHICH WAS STILL ATTACHED TO THE ENGINE AND EMITTING SPARKS. IT HAS BEEN DOCUMENTED THAT THE CYLINDER HEAD DESIGN IN THIS VEHICLE HAS HAD A HISTORY OF PROBLEMS WITH EJECTING SPARK PLUGS DUE TO A LACK OF ADEQUATE THREADS IN THE SPARK PLUG HOLES. I BELIEVE THIS DEFECT CONTRIBUTED DIRECTLY TO THIS FIRE AND IS A SAFETY HAZARD. *TR

Source

Authoritative
NHTSA ODI Flat-File Downloads
ODI Number
10345385
Machine
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