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2003 SUZUKI SV1000S — POWER TRAIN

crash1 injured · 931095 · 2012-07-30

Vehicle

Make
SUZUKI
Model
SV1000S
Year
2003
Manufacturer
Suzuki Motor USA, LLC
Component
POWER TRAIN
Miles at failure
47,000
Speed
60 mph

Severity

Deaths
0
Injured
1
Fire
No
Crash
Yes
Police report
No
Medical attention
No
Vehicle towed
No

Narrative

IN MID RIDE I WAS APPROACHING A LOW SPEED CORNER AT THE END OF A HIGH SPEED STRAIGHT AWAY. I TRIED TO PULL MY CLUTCH HANDLE IN TO BEGIN TO BRAKE AND DOWNSHIFT AND THE CLUTCH HANDLE HAD NO RESISTANCE AT ALL. COMPLETE FAILURE OF THE HYDRAULIC CLUTCH SYSTEM. UNABLE TO TAKE THE DRIVE PRESSURE OFF THE REAR TIRE THE BIKE LOST TRACTION IN THE REAR AND LOWSIDED THE BIKE INTO A 6 FOOT DITCH AT AROUND 60 TO 70 MPH. I RECEIVED MINOR INJURIES THANKS TO MY GEAR BUT INJURIES NONE THE LESS. I HAVE SPOKEN TO MANY MOTORCYCLE MECHANICS AND ALL OF THEM HAVE STATED THAT HYDRO CLUTCHES ARE DEATH TRAPS. AND ALMOST ALL OF THEM SAID TO GET A CABLE CLUTCH CONVERSION KIT ASAP. NO I KNOW WHY. THIS IS A RESULT OF SUZUKI MOTORS OUTSOURCING THEIR WORK TO CHEAP LABOR AND NOT CHECKING TO MAKE SURE THEIR PARTS ARE WITHIN THE TOLERANCES THAT WERE SET FOR THAT PART. I STRONGLY BELIEVE THAT SUZUKI NEEDS TO SUSPEND PRODUCTION ON ALL SV1000 BIKES AND ISSUE A RECALL TO FIX ALL THE PARTS THAT HAVE BEEN POORLY MADE WITH UNSAFE RESULTS. THE FLYWHEEL ROTORS LOSE THE MAGNETS ON ALMOST EVERY 2003 SV1000 AND ITS BEGINNING TO EFFECT UP TO THE 05 MODELS. I AM ON 2 DIFFERENT FORUMS FOR THIS BIKE THAT ARE INTERNATIONAL FORUMS THE FLYWHEEL MAGNETS ARE THE SECOND MOST COMMON FAILURE FROM SUZUKI JUST BEHIND THE PISS POOR JOB ON THE CLUTCH BASKET HUB BEARING. NOW THE FUEL TANKS ARE KNOWN TO RANDOMLY BURST INTO FLAMES WHEN THE FUEL LINE LEAKS UNDER THE TANK. THIS BIKE SHOULD BE REMOVED FROM MARKET UNTIL SUZUKI CAN G

Source

Authoritative
NHTSA ODI Flat-File Downloads
ODI Number
10468213
Machine
JSON-LD · Markdown